System and Method of Tagging an Ordnance

ABSTRACT

A method and system for attaching a radio frequency identification (RFID) tag to an ordnance is provided. By tailoring the packaged tag and electronics to accommodate existing ordnance body cavities the integrity of the bomb casing is maintained. Likewise, fin assemblies also remain intact and are mounted in a conventional manner to the tagged ordnance. Numerous ordnance types, to include the mark (MK)  80  series general purpose bombs and equivalents are compatible with the tagging method and system described herein. Set screw mounted tail assemblies of various fin configurations are readily assembled onto the metal body casings of tagged ordnances. A curved dipole antenna provides access to external query signals and transmission of tag locating signals. As described herein, tag antennas can mount between ordnance assembly parts, adding to the ease of retrofitting existing ordnance inventory for a RFID tag localizing system.

CROSS REFERENCE TO RELATED APPLICATIONS

The present application is a Continuation of U.S. patent applicationSer. No. 12/783,468, filed May 19, 2010, the entire contents of whichare incorporated by reference.

STATEMENT REGARDING FEDERALLY SPONSORED RESEARCH OR DEVELOPMENT

This invention was made with government support under Contract No.FA8224-09-C-0044, between the Department of Defense and Williams-Pyro,Inc. The government has certain rights in the invention.

BACKGROUND OF THE INVENTION

The present invention relates generally to a method and system oftagging unexploded ordnances, and more particularly to a method of andsystem for attaching a radio frequency identification (RFID) tag to ametal ordnance.

It has been shown that a RFID system can provide a means for detectingand localizing unexploded ordnances in a field environment¹ Attaching aRFID tag to an ordnance poses numerous challenges. One of ordinary skillrecognizes the need for a mounted tag to withstand the physical forcesassociated with landing impact. Lesser forces, which may also compromisethe tag's integrity, include those applied in handling, assembling, aridloading. Launch of the ordnance presents yet another set of forces whicha mounted tag would need to withstand. It is also desirable for theattachment itself to be rugged enough to survive the forces of landingimpact, such that the tag remains associated with the ordnance.

A RFID tag will have an antenna for communication with, for example, areader. Many ordnances, to include general purpose bombs, have an outermetal casings. Signal receipt and transmission from a tag antenna housedwithin a metal casing would be quite impaired. Mounting an antenna on abomb exterior poses challenges, which include surviving impact.

Tail kits are conventionally attached to many ordnances and are chosento provide a desired flight speed and trajectory. It would be desirablefor the tag when mounted to have an insignificant or undetectable effecton ordnance aerodynamics and target penetration. It is also desirable tobe able to retrofit existing ordnance inventory with a RFID tag. Itwould be desirable to have a tagging method which was compatible withnumerous ordnances in various configurations.

Conventionally, RFID tags have been mounted to mark (MK) 52 practicebombs. The MK 52 has a dough molded body and a composite fin. The MK 52bomb is adopted for the 500-lb MK 82 bomb and is used, for example, forpracticing delivery techniques.² FIG. 1A shows a conventional MK 52 100with its dough body 110, composite tail assembly 120, and nose assembly135. Conventional tag mounting protocols include cutting grooves intothe aft of the tube body 125. Another similar conventional mountingprotocol includes cutting grooves in each tail fin 120-1-120-4 FIG. 1Bshows one of four fins 120-1 with a groove of composite 126 removed andreplaced with epoxy 140. A tag 142 is set in the epoxy. In accordancewith this conventional method, each fin of tail assembly 120 has agroove cut and filled with epoxy and or a tag with epoxy, not shown.

Removing equal grooves in each fin of the tail assembly 120 and fillingthe same with epoxy may decrease the effect of modifying the fin on theordnance's aerodynamics. While cutting grooves in a dough or compositematerial may be efficient, the same method may be significantly lessefficient in metal, for example steel.

Referring to FIG. 1A, yet another conventional method of mounting a tagin a MK 52 is to mount the RFID tag between the nose 135 and the body110. Since the subject body is non-metal, electromagnetic energy maypenetrate the casing to energize a passive tag. However, a passive tagmounted in a metal casing body would not receive the same needed energytransfer from a reader. The tags mounted in the MK 52 s were passive.¹The nose assembly of the practice MK 52 is relatively simple andconsistent across MK 52 s. In contrast, the nose assemblies of any ofthe MK 80 series body ordnances varies considerably depending on thetype of ordnance and affixing a tag into this region may not befeasible. These tag mounting methods do not readily translate intoviable or practical tag mounting techniques for the metal casing andmetal fins of general purpose bombs, guided ordnances, or metal casingpractice bombs.

It would be desirable to have a tag mounting method and system which hadminimal effect on bomb aerodynamics. It would also be desirable if thesystem and method were applicable to a wide range of ordnance types. Andit would be desirable if metal casing bombs could be readily retrofittedwith a tag mounting system and method. The mounted REID tag must berugged and reliable. Ruggedness is needed to withstand the launching ofthe ordnance and its destination impact as well as any intermediatecontacts.

SUMMARY OF THE INVENTION

The present invention addresses some of the issues presented above byproviding a method and system of attaching an active RFID tag to a metalcasing bomb comprising a metal MK 80 series or equivalent body. A systemand method in accordance with the present invention does not requireremoving metal from the ordnance body or fin. The system and method inaccordance with embodiments of the present invention are readily appliedto a multitude of bomb configurations comprising a MR 80 series body andequivalents and conventional fin assemblies and equivalents. Here, theterm conventional refers to ready availability to one of ordinary skilland does not refer to an ordnance type, e.g. conventional versus nuclearor low drag versus guided. Aspects of the present invention are providedfor summary purposes and are not intended to be all inclusive orexclusive. Embodiments of the present invention may have any of or noneof the aspects below.

One aspect of the present invention is to maintain the integrity of themetal ordnance body.

Another aspect of the present invention is to maintain the integrity ofvarious tail assemblies.

Another aspect of the present invention is to be compatible with generalpurpose, guided, and practice bombs comprising a MK 80 series body.

Another aspect of the present invention is to provide compatibilityacross military department ordnances utilizing a MK 80 series body orequivalents, to include, for example, a bomb live unit (BUD).

Another aspect of the present invention is that it may be used toreadily retrofit existing ordnance inventory.

Yet another aspect of the present invention is the utilization ofexisting spaces in a multitude of ordnances.

Yet another aspect of an exemplary embodiment of the present inventionis the use of two RFID tags, at different mounting locations and withdifferent configurations, to provide additional system reliability.

Another aspect of the invention is rapid assembly of its componentsduring ordnance build up. Another aspect of the invention is thecompatibility with conventional bomb assembly, affording timely assemblyin multiple ordnance configurations. And yet another aspect of theinvention is the ready disassembly of the tag assembly from anon-deployed ordnance if desired.

Those skilled in the art will further appreciate the above-notedfeatures and advantages of the invention together with other importantaspects thereof upon reading the detailed description that follows inconjunction with the drawings.

BRIEF DESCRIPTION OF THE FIGURES

For more complete understanding of the features and advantages of thepresent invention, reference is now made to the detailed description ofthe invention along with the accompanying figures, wherein:

FIGS. 1A and 1B show a conventional MK 52 and a conventionally mountedRFID tag on a vane of the MK 52 fin, respectively;

FIG. 2 illustrates parts of a conventional MK 80 series bomb;

FIG. 3 shows an approximation of the relative sizes of MK 80 seriesbodies with tail assemblies mounted;

FIG. 4 shows three low drag fins with a set screw mounting mechanism ingreater detail, each compatible with a MK 80 series bomb body and withexemplary embodiments of the present invention;

FIGS. 5A-5C show the aft end of a MK 80 series body in greater detailwith RFID tags attached in accordance with exemplary embodiments of thepresent invention;

FIGS. 5D-5E show front and rear isometric views, respectively, of a capmounting tag, in accordance with an exemplary embodiment of the presentinvention;

FIG. 6A shows an isometric view of the aft body of a MK 80 series bomb,channel, and RFID tag with a medial cutaway along the length of thebody, in accordance with an exemplary embodiment of the presentinvention;

FIG. 6B shows a cross section along line Z-Z in the direction of y ofFIG. 6A and FIG. 6C shows a same cross section view of anotherembodiment of a channel mounting MD tag, in accordance with anotherexemplary embodiment of the present invention;

FIG. 7 shows a block diagram of tag components to be encased in adesired shape, in accordance with an exemplary embodiment of the presentinvention;

FIG. 8A shows a block diagram of a method of attaching a RFID tag to anaft end of a conventional MK 80 series body or equivalent bomb body andassembling a conventional tail assembly or equivalent onto the tagmounted body, in accordance with an exemplary method of the presentinvention;

FIG. 8B shows a block diagram of another method of attaching a RFID tagto an aft end of a conventional MK 80 series body or equivalent bombbody and assembling a conventional tail assembly or equivalent onto thetag mounted body, in accordance with another exemplary method of thepresent invention

FIG. 9 shows a block diagram of another exemplary method of attaching aRFID tag to the cap on an aft end of a conventional MK 80 series body orequivalent bomb body and assembling a conventional tail assembly orequivalent onto the tag mounted body, in accordance with an exemplaryembodiment of the present invention;

FIG. 10A shows a tag antenna prototype and FIG. 10B shows an apparatusused to verify the feasibility of the prototype design in anordnance-mounted state, in accordance with an exemplary tagging methodand system of the present invention; and

FIG. 10C shows a cross section view of an antenna along line XX of FIG.10A, in accordance with an exemplary embodiment of the presentinvention; and

FIG. 11 shows a top exploded view of an antenna, a channel tag, and acap tag relative to the aft end of a bomb body, an accordance with anexemplary embodiment of the present invention.

DETAILED DESCRIPTION OF THE INVENTION

The invention, as defined by the claims, may be better understood byreference to the following detailed description. The description ismeant to be read with reference to the figures contained herein. Thisdetailed description relates to examples of the claimed subject matterfor illustrative purposes, and is in no way meant to limit the scope ofthe invention. The specific aspects and embodiments discussed herein aremerely illustrative of ways to make and use the invention, and do notlimit the scope of the invention.

FIG. 2 shows a conventional 500 pound mark MK 82 bomb and serves toillustrate parts of an ordnance common to bombs in the general purposebomb series, to include the MK 80 series, (General Dynamics, Garland,Tex., U.S.A) The MK 82 general purpose bomb 200 is shown with a low dragtail kit 220 attached to the aft 215 metal body casing 210. At theopposite end of the metal casing body is the nose end 230 to whichvarious nose assemblies may be attached. The outer surface of the metalcasing 210 and the tail kit 220 may be painted, not shown. In contrastthe MK 52 has a dough molded body and a composite fin, a MK 80 seriesbomb has a metal body casing.

Unlike the composite fins of FIG. 1B, many conventional ail assembliesare made of steel and are not easily grooved. Conventionally, as shownin FIG. 1B, a portion of the fin composite is removed 126 forming acavity. A RFID tag is set in epoxy 142 and then mounted in the cavityusing additional epoxy to fill the cavity 140. It may not be possible touse this conventional method to retrofit existing bombs. In addition,avoiding fin modification may be desirable to maintain accuracy anddesired aerodynamics.

FIG. 3 shows four different sizes of general purpose MK 80 series bombs310, 330, 350, 370, namely the MK 81, MK 82, MK 83, and MK 84,respectively. Each body casing 320, 340, 360, 380 has a nose end 323,343, 363, 383 and an aft end 322, 342, 362, 382. Attached to each aftend is a tail assembly 324, 344, 364, and 384.

FIG. 4 shows three low drag fin tail assemblies with a set screwmounting mechanism in greater detail. Each tail assembly is compatiblewith a MK 80 series bomb body and with exemplary embodiments of thepresent invention. Tail assemblies 444, 464, and 484 are compatible withMK 82 344, MK 83 364, and MK 84 384, respectively, shown for example inFIG. 3. Each of the low drag fin assemblies includes four fins, forexample 485-1- 485-4 on tail assembly 484. Still referring to tailassembly 484, a mounting ring 488 is at the opposite end of the fins andshown on each tail assembly 448, 468. Turning to tail assembly 484, eachmounting ring has eight threaded holes through which set screws487-1-487-8 thread. Set screw 487-1 is shown removed from threaded hole491-1. The number of tail assembly mounting set screws may vary acrossordnance type and size and/or across tail assembly type. A MK 82 lowdrag tail assembly may mount, for example, with six set screws, while ajoint Direct Attack Munition (JDAM) tail kit may mount with eight setscrews.

FIGS. 5A and 5B show the aft end 582 of a MK 80 series body in greaterdetail with RFID tags attached in accordance with exemplary embodimentsof the present invention. Turning first to FIG. 5A, two set screws,which would be present upon attachment of a compatible tail assembly,are shown 587-1, 587-2. In practice eight set screws may be placed atforty-five degree separations as measured from the aft body center 590to secure the tail assembly. The set screws 587-1, 587-2 are shown inchannel 545 which is formed within an aft body plate 567 secured to theaft end of the bomb body 582. The aft body plate 567 comprises twoflanges 581, 548. The outer radius 547 of the outer flange 548 issmaller than outer radius 541 of the inner flange 581, where the innerflange 581 mounts onto the aft body end 582. Turning to FIG. 4, theinner diameter 489 of respective fin assembly 484 is greater than twicethe outer flange radius 547 but less than twice the inner flange radius541 of FIG. 5A. The mounting ring 488, for example, of fin assembly 484,shown in FIG. 4, slides over radius 547 and abuts against face 583 ofFIG. 5A.

The increase in weight of MK 80 series ordnances across MK 81 through MK84 corresponds to an increase in body size, as shown in FIG. 3 320, 340,360, 380. A corresponding increase in aft body diameter 597 exists,shown for example in FIG. 5A. In turn, the arc length 512 between setscrews, as shown in FIG. 5B, and radius of curvature will also increasewhile the angular degree of separation between set screws may remainconstant in conventional tail assemblies. The set screw placement inFIG. 5B may not represent the set screw separation in practice. With anincrease in arc length between set screws, a longer tag assembly ispossible, in accordance with the present invention.

FIG. 6A shows an isometric view of the aft body of a MK 80 series bomb,channel, and RFID tag with a medial cutaway along the length of the body680 in direction z, in accordance with an exemplary embodiment of thepresent invention. The v-shaped bottom 646 of the channel 645 isvisible. A tag 625 rests in the bottom of the channel and extendsupwards, while remaining below the height of the outer flange 647. Thetag 625 extends along the channel arc towards set screw 687-2 but hasadequate clearance to avoid contact with set screw 687-2. In accordancewith embodiments of the present invention, the RFID tag and its epoxyencapsulate extend between two adjacent set screws while remaining freefrom set screw contact. The tag may extend part way up the face 683 theinner flange 681 of the aft body plate 667.

FIG. 6B shows a cross section view along line Z-Z in the direction of yof FIG. 6A. The metal body casing 680 is adjacent to the aft body plate667. An edge of the aft body plate 667 comprises an inner rim 681 andouter rim 648. A v channel 645 is formed between the inner and outerrims 681, 648. Two exemplary embodiments of a tag, in accordance withthe present invention, are shown. A cross section of the tag may betriangular 625. The height ht 623 of a tag cross section does not exceedthe height of the channel hc 673, as shown in FIG. 6B. Similarly, theheight of a polygon cross section ht+2 623-2 may not exceed height hc673, as shown in FIG. 6C. Tag cross sections 625 and 625-2 are exemplaryand maximize the cross section available in the v channel 645 whilestill accommodating set screw mounting 687-2 of conventional tailassemblies and equivalents. FIG. 6B, also shows a cross section of thecap 650, which may bolt 651 into the aft body plate 667.

In accordance with embodiments of the present invention, an alternate orsecond tag assembly may be desired. Referring to FIG. 5A, the tailassembly, not shown, may separate or shear from the aft end 582 of abomb body 580 upon impact. In turn, a tag 525 mounted in the channel 545could be damaged or displaced. Turning to FIG. 5B, tag 575 represents asecond tag assembly configuration. The tag 575 mounts on the outer capsurface 550. The tag may be curved, as shown, and will be disposedbetween the outer flange 548 and the inner fuse well 590. In accordancewith an exemplary embodiment of the present invention, the tag assemblywill span a length which exceeds a separation between two adjacent capholes 560-3, 560-4. Two additional cap holes, not shown, are underneathtag 575.

Turning to FIG. 5B, at each end of the tag 575 are through holes 561-1,561-2, which align with two adjacent cap holes underneath tag 575. Analignment pin 577 passes through a first hole 561-2. The second hole561-1 is not threaded. A cap screw 593 passes through hole 561-1 in 575and turns into a threaded cap hole behind, securing the tag assembly.

FIG. 5C shows another tag assembly configuration 576. This tag assemblyencircles the fuze well 590. Holes in the tag 576 align with cap 550holes beneath the tag. A cap screw 593, such as may also be used in thetag embodiment 575, is shown. An aligning pin 577 is also shown alignedwith a hole 561-2 in tag 576. The placement of the cap screw andalignment pins may vary in accordance with embodiments of the presentinvention. One or more cap screws may be used. A curved tag 576 may havea combination of aligning pins and cap screws filling in availablespanner wrench holes and threaded holes, not shown, in the cap 550 andpassing through corresponding holes in tag 576. In a curved tag 576, twoor more cap screws may be used and aligning pins may not employed. Inaccordance with exemplary embodiments of the present invention, in MK 80series bombs and equivalents, the v channel groove 545 may extend thecircumference of the aft body end plate, where the completecircumference is not shown in the figures, for example FIGS. 5B and 5C.

Embodiments of tag assemblies, to include those shown in FIGS. 5A-5C,525, 575, 576, may be encased in an epoxy, a polymer or a plastic, inaccordance with the present invention. Epoxy may be used to provideadhesion to the bomb surface during attachment. An encased tag assemblymay include a battery. For the tag assembly embodiments, such as 575 and576, which mount on the outer surface of the cap 550, an antenna may beincorporated into the tag assembly. For the configuration of 576, acurved dipole antenna may be used. An exemplary curved dipole antenna isdescribed below in reference to FIGS. 10A-10B.

Cap-mounted tag embodiments such as 575 and 576 may survive the loss ofa tail assembly on impact. Loss or compromise of the tail assembly canprovide outside access to an otherwise metal enclosed antenna, such asan antenna encased in a cap mounted tag assembly. In accordance with oneembodiment, only a cap mounted tag is attached to a given ordnance. Inanother embodiment only the channel mounted tag 525 is attached to theordnance, and in yet another embodiment a channel mounted tag 525 and acap mounted tag 575 are both attached to a given ordnance. In stillanother embodiment, a channel mounted tag functions as the primary tagand a cap mounted tag functions as a secondary tag.

FIGS. 5D-5E show a front and a rear isometric view of a cap mounted tagassembly, respectively, in accordance with an exemplary embodiment ofthe present invention. A like tag is shown mounted in FIG. 5B. The rearface 588, FIG. 5E, mounts on an exposed cap surface, not shown. Thefront face 591 faces outward when the tag assembly is mounted on a cap.An alignment pin, 589 is shown extending out the rear face 588. However,in accordance with an exemplary embodiment, the alignment pin isincorporated into the cap mounted tag assembly and is not a separatepin, easing assembly and reducing potential foreign object damage.

FIG. 7 shows a block diagram of tag electronics to be encased, inaccordance with an exemplary embodiment of the present invention. Thetag may not consume battery power before launch and impact of theordnance. Acceleration switch 720 closes the connection between thebattery 710 and power supply electronics 712 and the processor 730. Inaccordance with one exemplary embodiment, the acceleration switch 720will trigger close at 60 or greater g's. This acceleration is greaterthan the anticipated acceleration at launch or in flight but less thananticipated g's at ordnance impact. In accordance with an exemplaryembodiment of the present invention, the battery 710 is small andelectronics 700 are relatively low power.

In accordance with one embodiment, a metal proximity sensor 740, sensesthe presence of metal and outputs a metal present signal when the activetag 700 is attached to the ordnance. The metal sensor may also beencased and connects to the encased processor. In accordance withanother embodiment, the receiver of transceiver 760 will be disabled ifmetal proximity sensor 740 does not detect the presence of ordnancemetal. By utilizing a metal proximity detector, localization of tagsthat have disassociated from their ordnance casings can be avoided. Tagelectronics 700 include an encryption and a decryption module 750. Anantenna, not shown, connects to transceiver 760. In an embodiment suchas that shown in FIGS. 5B and 5C, tag assembly 575 or tag assembly 576may have an antenna within the tag encasing. While a tag assembly of theembodiment shown and described as a channel mount 525, shown for examplein FIG. 5A, will have a connection to an antenna outside of the tagassembly encasing.

FIG. 8A shows a block diagram of a method of attaching a RFID tag to anaft end of a conventional MK 80 series body or equivalent bomb body andassembling a conventional tail assembly onto the tag mounted body, inaccordance with an exemplary method of the present invention. Afterencasing the RFID tag assembly in a polymer, plastic, or epoxy 810, theencased assembly is formed into a rod comprising a polygon cross-section815. In accordance with an exemplary embodiment, the initial encasing ofthe tag 810 and the forming of the rod 815 may be done in a singleprocess or single step. In accordance with another embodiment, the tagelectronics are first encased and then subsequently the encasedelectronics are encased again in a forming of the rod process. The rodmay be curved to have a radius of curvature near a radius of curvatureof a metal ordnance body's aft end 820. By limiting a length of the rodto less than an arc length between adjacent set screws 820, a subsequenttail assembly is readily accommodated. Limiting a height of the rod to adistance between an apex of the v bottom channel and an outer radius ofthe outer flange, hc, 825 yields a packaged RFID tag assembly, whichenables further ordnance assembly. After proper encasing, shaping andsizing, the packaged RFID tag assembly is attached to a v bottom groovebetween adjacent set screws of an aft body end of the ordnance with anadhesive 830. In alternate embodiments the step of adhesion is omitted.The absence of adhesive may facilitate tag assembly removal duringordnance disassembly.

In an alternate method embodiment, the tag assembly is acquired encasedand formed in the desired shape ready for v channel placement. The rodcross section size and shape need not be constant along its length. Inaccordance with the present invention, the finished rod fits into the vchannel and affords mounting of the desired tail assembly as discussed,for example, in relation to FIG. 6B. Any of the corners of the rod, forexample any of the three corners of a triangle cross section embodimentmay be rounded.

When an antenna is to be attached 835, a flat curved dipole antenna isinsulated on both flat sides. In accordance with one exemplaryembodiment, one side of the flat curved antenna is laid on and securedto a layer of polyimide tape, having a same flat curved configuration840. Subsequently, a second flat curved insulator is applied to theexposed side of the flat antenna surface 845. The insulated antenna isplaced on the outer surface of aft body end 850. With the antenna inplace and electrically connected to the tag assembly 834, the desiredtail assembly is mounted onto the aft body end with the set screwsstraddling the tag assembly 855. Using set screws, the tail assembly issecured to the ordnance 855. In another method embodiment the antenna isacquired in insulated form, such that steps of insulating are notexecuted. Again, the insulated antenna is mounted after the rod ispositioned in the v channel.

In an alternate method embodiment, shown in FIG. 8B, a flat curvedinsulated antenna is placed on the aft body end of the ordnance 805before the tag assembly is mounted in the channel. Encasing and rodforming are performed to yield a rod which fits into the v bottomchannel 812, 817, 822, 827. The desired rod is placed between twoadjacent set screw positions in the channel 832. The antenna iselectrically connected to the tag assembly 834. Then, the desired tailassembly is attached by securing set screws 855. In yet another methodembodiment, the tag assembly is acquired in an encased rod of thedesired shape. A flat curved insulated antenna is placed on the aft bodyend of the ordnance 805. The rod formed tag assembly is mounted in the vchannel on an aft body end in between adjacent set screw positions 832.The antenna is electrically connected to the tag assembly 834. And thedesired tail assembly is seated and secured with the eight set screws855.

FIG. 9 shows a block diagram of another exemplary method of attaching aRFID tag to the cap on an aft end of a conventional MK 80 series body orequivalent bomb body and securing a conventional tail assembly onto thesame bomb body, in accordance with an exemplary embodiment of thepresent invention. Tag electronics are encased in a polymer, plastic orepoxy 910. The encased assembly is formed into a flat sided rod 915. Therod is a curved into an arc having a radius of curvature near a radiusof curvature of a metal ordnance cap 920. The length of the curved rodis expanded to exceed an arc length between adjacent cap holes 925. Thewidth of the rod arc is limited to less than a distance from an outercap radius and an inner cap radius 930. A first hole and a second holeare formed through the rod with a placement such that holes align withthe adjacent cap holes 935. The second hole of the rod may be sized toaccommodate passage of a threaded cap screw. In still anotherembodiment, only the latter hole is present to accommodate passage of,for example, a cap screw, while an aligning pin is fabricated into thetag assembly at the position of the would be first hole.

The tag rod is placed on the exposed cap surface 945 aligning the firstand second holes through the rod with adjacent holes in the cap 950. Analigning pin is pushed through the first hole in the rod and into afirst spanner wrench hole 955. In another embodiment the aligning pin isincorporated into the flat sided rod and is inserted in the spannerwrench hole 955 underneath. A cap screw is inserted through the secondhole of the rod and turned into the threaded cap hole underneath,attaching the tag assembly to the ordnance 960. In an alternated methodembodiment, the tag assembly is acquired already encased and in thedesired rod shape. In turn, the method of mounting the same begins asdescribed above with the tag rod being placed on the exposed cap surface945 aligning the first and second holes through the rod with adjacentspanner holes in the cap 950. As above, the desired tail assembly isseated and secured with the eight or six set screws, not shown.

In still another cap mounted tag assembly in accordance with anembodiment of the present invention, through holes are present in thetag to align with between two and four large threaded holes in the cap,for example, in a MK 84 cap. For such a cap, multiple cap screws may beemployed to secure the tag to the cap.

FIG. 10A shows a tag antenna prototype and FIG. 10B shows an apparatusused to test the antenna and its mounting design, in accordance with anexemplary tagging method and system of the present invention. Theefficacy of a flat curved antenna mounted between the aft end of a bombbody and a tail assembly to transmit and receive signals was testedexperimentally. Points 1030 and 1032 indicate endpoints of the innercurved copper antenna, while the outer insulation is continuous. Anantenna embodiment, in accordance with the present invention, comprisescurved strips of copper in a dipole curved antenna insulated on eachflat side with gasket-like insulation 1010. A lead 1015 was connected tothe antenna dipoles 1040 and connected to a radio frequency connector,not shown, on the other end 1050. The radio frequency connector wasconnected to a network analyzer to evaluate antenna performance. Theinsulated antenna was placed between two steel plates 1020, 1030. Thegap between the steel plates was reduced to approximate the spacingbetween an aft body end and a mounted tail fin assembly. Desired signalreception quality was verified for distances up to 300 feet. Performancewas also evaluated as a function of antenna gap size, the space betweenend points 1030, 1032. Well performing gap sizes included 0.01.1 inches,0.022 inches, 0.033 inches and no space at 0 inches.

FIG. 10C shows a cross section view of an antenna embodiment along lineXX of FIG. 10A, in accordance with an exemplary embodiment of thepresent invention. Insulations 1011, 1012 are attached to either side ofcopper 1009. An antenna width, Aw, 1060 is set to a height of face 583,683 of an inner flange, shown in FIGS. 5A and 6B. In alternateembodiments the width of the antenna is less than the height of theinner flange. The front and back insulators 1011, 1012 may be polyimide,biaxially-oriented polyethylene terephthalate, or similar material. Inaccordance with one exemplary embodiment, the insulating material has athickness of 0.003 inches. In the prototype design and testing,described above, biaxially-oriented polyethylene terephthalate was usedas the insulating material.

FIG. 11 shows a top isometric and exploded view of embodiments of thepresent invention relative to the aft end of an ordnance and cap. Thisview provides a view of an antenna 1110, a channel tag 1125, and a captag 1175 relative to the aft end 1182 of a bomb body 1180 and a cap1170. Also shown is a cap screw 1155 which would pass through the captag and turn into a threaded hole in the cap 1170. In accordance with anexemplary embodiment of the present invention the electronics of achannel tag 1125 connect to antenna 1110 via a flexible copper foilconnector, foil connector not shown. The antenna, foil, and channel tagare all readily encased in, for example, a polymer. The encased threepart encased unit with a flexible connection between the antenna andchannel rod permits ready bomb assembly with the channel tag 1125dropping into channel 1145 and antenna 1110 slipping up against 1183,the pair already connected. The foil connector may also have a flexibleinsulation layer between the foil and encasing polymer.

The system and method in accordance with embodiments of the presentinvention are readily applied to a multitude of bomb configurationscomprising, the MK 80 series body, and conventional fin assemblies.Ordnance types compatible with the present invention include the bomblive unit (BLU) series, and BDU practice bombs.

A tag attachment in accordance with an embodiment of the presentinvention, is shielded, at least in part, from the forces of impact. Oneembodiment is protected in the v channel of an aft body plate, whileother embodiments are mounted to a cap. Both of channel and capembodiments are enclosed by a tail assembly. A flat curved antenna,which may be used in combination with a channel-mounted tag, maywithstand the abrasions of landing. Conventionally the bomb's exteriorpaint may be abrasively removed during landing. An outer edge of agasket-like curved antenna, such as that shown in FIGS. 10A and 10C, maybe shaved but would still have continuity to transmit and receivesignals. In still other embodiments, multiple channel tags and/ormultiple cap tags can be mounted on a given ordnance.

The present invention avoids cutting grooves into the bomb body or finfor tag mounting. The tag system and method in accordance with thepresent invention accommodates the metal casing and metal fins ofgeneral purpose bombs, guided ordnances, or metal casing practice bombs.The method and system of tagging described herein maintains theintegrity of the bomb.

While specific alternatives to steps of the invention have beendescribed herein, additional alternatives not specifically disclosed butknown in the art are intended to fall within the scope of the invention.Thus, it is understood that other applications of the present inventionwill be apparent to those skilled in the art upon reading the describedembodiment and after consideration of the appended claims and drawing.

Reference List

[1] Shubert, K. A., Davis, R. J., Barnum, T. J., Balaban, B. D., Arndor,Sikorski B. J., Peters, T. J. and J. W. Griffin. EnhancedElectromagnetic Tagging for Embedded Tracking of Muniaonsand OrdnanceDuring Future Remediation Efforts. Final Technical Report; pp 1-3, Jun.30, 2007.

[2] Id. at page 18.

1. (canceled)
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 7. (canceled)
 8. (canceled)
 9. (canceled)
 10. A method ofattaching a RFID channel tag-antenna unit to an ordnance, the methodcomprising: placing the encased device rod of the packaged unit into a vbottom channel between adjacent set screw positions; and placing theencased connected insulated flat metal curved antenna of the packagedunit onto the aft body end plate.
 11. The method of claim 10, furthercomprising: mounting a fin assembly to the aft body end plate andplacing the fin assembly up against the encased connected insulated flatmetal curved antenna; and securing the fin assembly with set screws. 12.A method of attaching a packaged RFID channel tag device to an ordnance,the method comprising: positioning the packaged RFID tag device into thev bottom channel between adjacent set screw positions of an aft body endplate and attaching the RFID channel tag device to the ordnance.
 13. Themethod of claim 12, further comprising: placing a flat side of a flatmetal curved insulated antenna against an exposed face of an innerflange of an aft body end plate; and electrically connecting the antennato the RFID tag device.
 14. The method of claim 12, further comprising:mounting a fin assembly to the aft body end plate and placing the finassembly up against a second insulated side of the insulated antenna;and securing the fin assembly with set screws.
 15. (canceled) 16.(canceled)
 17. (canceled)
 18. (canceled)
 19. (canceled)
 20. A method ofattaching a packaged RFID cap tag device to an ordnance, the methodcomprising: placing the flat surface face of the rod on the cap andinserting an aligning pin of the cap tag device in a spanner wrench holeof the adjacent cap holes and aligning the formed hole in the rod with athreaded hole of the adjacent cap holes; and inserting a cap screwthrough a formed hole of the rod and turning the cap screw into athreaded cap hole, attaching the tag device to the ordnance.
 21. Themethod of claim further comprising: mounting a fin assembly to the aftbody end plate; and securing the fin assembly with set screws.
 22. Amethod of attaching a packaged RFID cap tag device to an ordnance, themethod comprising: applying adhesive between a flat surface face of thepackaged RFID cap tag device and an exposed cap surface; placing theflat surface face of the rod onto the exposed cap surface; and aligningthe first and second holes of the rod with adjacent cap holes.
 23. Themethod according to claim 22, further comprising: inserting an aligningpin through a first tag through hole and into a spanner wrench hole ofadjacent cap holes; and inserting a cap screw through a second tagthrough throughhole and turning the cap screw through a threaded hole ofadjacent cap holes.
 24. The method of claim 23, further comprising:mounting a fin assembly to the aft body end plate; and securing the finassembly with set screws.
 25. A method of attaching multiple RFID tagassemblies to an ordnance, the me hod comprising: placing a packagedchannel tag device in an apex of a v bottom channel, the v bottomchannel formed in an aft body end plate; positioning the packagedv-channel tag device to yield a height less than a height of an outerflange of the aft body end plate; placing a packaged cap tag device onan outer surface of the cap; aligning an aligning pin and a second holeof the packaged cap tag device with adjacent cap holes; placing thealigning pin of the packaged cap tag device through a spanner wrenchhole of the adjacent cap holes; and inserting a cap screw through thesecond hole of the packaged secondary tag device and turning the capscrew into a threaded hole of the adjacent cap holes.
 26. The method ofclaim 25, further comprising: disposing a first insulated side of aninsulated flat curved dipole antenna against an outer surface of the aftbody end of the ordnance; and electrically connecting the antenna to thepackage primary tag device.
 27. The method of claim 26, furthercomprising: mounting a fin assembly to the aft body end plate andplacing the fin assembly up against a second insulated side of theinsulated antenna; and securing the fin assembly with set screws.
 28. Amethod of attaching multiple RFID tag assemblies to an ordnance, themethod comprising: placing a packaged channel tag-antenna unit over anouter flange of an aft body end plate; placing an encased channel tagrod into an apex of a v bottom channel in the aft body end plate;positioning the packaged v-channel tag device to yield a height lessthan a height of an outer flange of the aft body end plate; placing anencased connected insulated flat metal curved antenna of the packagedunit onto an inner flange of the aft body end plate placing a packagedcap tag device on an outer surface of the cap; aligning an aligning pinand a second hole of the packaged cap tag device with adjacent capholes; placing the aligning pin of the packaged cap tag device through aspanner wrench hole of the adjacent cap holes; and inserting a cap screwthrough the second hole of the packaged cap tag device and turning thecap screw into a threaded hole of the adjacent cap holes.
 29. The methodof claim 28, further comprising: mounting a fin assembly to the aft bodyend plate and placing the fin assembly up against a second insulatedside of the insulated antenna; and securing the fin assembly with setscrews.
 30. A RFID channel tag device for an ordnance, the MD tag devicecomprising: a battery; a processor; an acceleration switch connectingthe battery to the processor when closed; a decoder and an encoderconnected to the processor; a transceiver connected to the processor; aconnector having a first end and a second end, the transceiver connectedto the first end and the antenna connected to the second end; and adevice casing enclosing at least the battery, the processor, theacceleration switch, the encoder and the decoder, the transceiver theconnector, and the antenna.
 31. The device according to claim 30,wherein: the antenna is a dipole curved antenna.
 32. The deviceaccording to claim 30, wherein: a wall thickness of the casing variesand is configured to form a triangle cross section.
 33. The deviceaccording to claim 30, wherein: a wall thickness of the casing variesand is configured to for a polygon cross section.
 34. The deviceaccording to claim 30, wherein: a wall thickness of the casing variesand is configured to form a polygon cross section; and is configured tohave a maximum height less than the distance from an apex of v channelof an aft body end plate to an outer radius of an outer flange of theaft body end plate.
 35. The device according to claim 30, wherein thecasing is made of an epoxy.
 36. The device according to claim 30,wherein the casing is made of a plastic or polymer.
 37. The deviceaccording to claim 30, further comprising: a metal sensor connected tothe processor, wherein the metal sensor senses a presence or absence ofa metal body casing and outputs a result to the processor.
 38. Thedevice according to claim 30, wherein: a length of the device casing isless than the distance between two adjacent set screws in the ordnance.39. The device according to claim 30, further comprising: a poweramplifier connected between the processor and the transceiver.
 40. ARFID cap tag device for an ordnance, the device comprising: a battery; aprocessor; an accelerate switch connecting the battery to the processorwhen closed; a decoder and an encoder connected to the processor; atransceiver connected to the processor; an antenna connected to thetransceiver; a device casing enclosing at least the battery, theprocessor, the acceleration switch, the encoder and the decoder, thetransceiver, and the antenna; an aligning pin configured to insert intoa cap hole; a through hole formed in the casing; wherein, the devicecasing extends a distance which at least exceeds the arc length betweentwo adjacent cap holes; and wherein the aligning pin and the throughhole align with the two adjacent cap holes.
 41. The device of claim 40,further comprising: a cap screw passing through the through hole in thecasing and turning into a threaded hole of the adjacent cap holes. 42.The device of claim 40, wherein: the device casing extendscircumferentially around a fuze well of the cap of the ordnance; andwherein the device casing has at least t through holes which align withat least two cap holes of the ordnance.
 43. A RFID channel tag devicefor an ordnance, the RFID tag device comprising: a battery; a processor;an accelerate switch connecting the battery to the processor whenclosed; a decoder and an encoder connected to the processor; atransceiver connected to the processor; a power amplifier connectedbetween the processor and the transceiver; a metal presence sensorconnected to the processor; and a device casing enclosing at least thebattery, the processor, the acceleration switch, the encoder and thedecoder, the power amplifier, and the transceiver.
 44. An antenna devicefor a RFID channel tag device, the device comprising: a flat metalcurved antenna having a radius of curvature of an inner flange of an aftbody end plate; a flat curved insulator disposed on a first flat surfaceof the metal curved antenna; and another flat curved insulator disposedon a second flat surface of the metal curved antenna.
 45. The device ofclaim 44, wherein: the first and the second flat curved insulators are apolyimide tape.
 46. The device of claim 44, wherein: the flat metalcurved antenna is made of 0.003 inch thick metal foil.
 47. The device ofclaim 44, further comprising: a flat copper foil connector connected tothe antenna and configured to connect to a RFID channel tag device 48.The device of claim 47, further comprising: a polymer, epoxy, or plasticcasing enclosing the insulated antenna and the connector.